Complete Buyers Guide to Caravan Doors

A caravan door is more than just an entry point—it plays a crucial role in security, weather protection, and overall comfort while traveling. Whether you're upgrading your caravan entrance door, looking for a caravan door replacement, or considering a security door for added protection, choosing the right option requires careful consideration. Factors such as materials, insulation, locking mechanisms, ventilation, and size all impact the functionality and durability of your RV door. This guide will walk you through everything you need to know, from door types and configurations to security features and maintenance tips, helping you find the perfect fit for your caravan.

 

Understanding Caravan Door Types

When choosing the right caravan door, it's essential to understand the different types available. Caravan doors come in various designs, each serving a specific purpose in terms of security, accessibility, and insulation.

 

Main Entrance Doors vs. Service/Access Doors

• Caravan entrance doors are the primary access points to your caravan. They come in different styles, materials, and security levels, catering to various needs, from lightweight options for convenience to heavy-duty caravan security doors for enhanced protection.

• Service/access doors are smaller doors that provide access to storage compartments, gas bottles, water tanks, or electrical panels. These doors are designed for functionality rather than entry and are often made from durable, weather-resistant materials.

 

Standard Doors vs. Security Doors

• Standard caravan doors are built for basic security and weather protection, typically featuring a single-layer construction with a simple locking mechanism. They are ideal for general use but may lack reinforced security features.

• Caravan security doors are designed with extra protection in mind, featuring reinforced frames, heavy-duty locks, and sometimes even mesh screens or double-locking systems. These doors provide peace of mind, especially for travellers who spend time in remote locations.

 

Double-Layer Door Systems

Double-layer RV doors consist of an outer security door and an inner insulated door. This setup allows for better ventilation while maintaining security, as the outer layer often features a mesh or barred design, preventing unauthorised entry while allowing airflow. Some double-layer doors also include built-in flyscreens, which are perfect for keeping insects out without compromising ventilation.

 

Sizing and Measurements

Choosing the right caravan door starts with accurate measurements. Whether you're replacing an existing caravan entrance door or installing a new RV door, knowing standard sizes and proper measuring techniques will ensure a perfect fit.

 

Standard Door Sizes in the Australian Market

In Australia, caravan doors come in a range of standard sizes to fit most models. While custom options are available, standard sizing simplifies the replacement process, making it easier to find a suitable caravan door replacement without extensive modifications.

How to Measure Your Caravan Door Cutout

Before purchasing a new door, you'll need to measure the existing door cutout rather than the door itself. Here’s how to do it correctly:

1. Remove the old door (if applicable) to get a clear view of the cutout.

2. Measure the width of the opening from edge to edge.

3. Measure the height from the top to the bottom of the cutout.

4. Check the corner shape – determine whether your door has a square or radius (rounded) corner.

5. Measure the door thickness to ensure compatibility with the new door frame.

 

Common Cutout Dimensions

The most widely used caravan door replacement sizes in Australia include:

• 572mm width – Common in compact and lightweight caravans.

• 621mm width – A popular mid-range size suitable for many standard caravan models.

• 878mm width – A wider option often used in larger caravans or RVs requiring easier access.

 

Height Options

Caravan doors come in various heights to accommodate different caravan models and designs. The most common height options range from:

• 1540mm – Found in smaller caravans and pop-top models.

• 1750mm – 1850mm – The standard height range for most caravan entrance doors.

• 1908mm – A taller option often used in larger RVs or custom-built caravans requiring extra headroom.

 

Radius vs. Square Corner Considerations

• Square corner doors have sharp 90-degree edges, making them easier to install and replace. These are more common in older or custom-built caravans.

• Radius corner doors have rounded edges, which provide a sleek, modern look and may require a specific door frame to fit correctly. These are commonly found in newer caravan models.

 

Door Configuration Options

Selecting the right caravan door configuration is crucial for both functionality and convenience. Factors like hinge side, door swing, and placement can impact ease of access, security, and overall usability. Here’s what you need to know before choosing a caravan entrance door or caravan door replacement.

 

Left-Hand vs. Right-Hand Hinges Explained

Caravan doors are available in left-hand or right-hand hinge configurations, which determine which way the door swings open. This is important for accessibility and ensuring the door doesn’t obstruct other caravan features.

• Left-hand hinge – The door is hinged on the left side and opens towards the right.

• Right-hand hinge – The door is hinged on the right side and opens towards the left.

 

Determining the Correct Hinge Side for Your Caravan

To choose the right hinge side for your RV door, follow these steps:

1. Stand outside the caravan and face the door.

2. Check which side the hinges are on – if they are on the left, it’s a left-hand hinge; if on the right, it’s a right-hand hinge.

3. Consider the placement of nearby features, such as awnings, windows, or storage compartments, to ensure the door doesn’t obstruct them when opened.

 

Curved (Radius) vs. Square Corner Designs

The shape of your caravan door frame affects both aesthetics and installation:

• Curved (radius) corner doors offer a modern look and are common in newer caravan models. They require a compatible door frame and may have slightly rounded edges for a sleek design.

• Square corner doors are traditional and provide a straightforward installation. They are typically easier to replace since they match standard cutout dimensions without requiring specialty fittings.

 

Best Practices for Positioning (Front vs. Rear Placement)

The placement of your caravan entrance door affects ease of access and the caravan’s interior layout.

• Front placement: Common in many caravan designs, this allows for easy entry near the kitchen or lounge area. It also helps optimise weight distribution.

• Rear placement: Found in some caravan layouts, a rear door provides direct access to the sleeping area or bathroom. This can be beneficial in larger caravans with separate zones.

 

Door Swing Clearance Considerations

• Ensure there’s enough space for the door to open fully without hitting awnings, storage compartments, or exterior fixtures.

• Check internal clearance to prevent the door from obstructing cabinets, furniture, or appliances inside the caravan.

• Consider installing a door stay or retainer to hold the door open securely in windy conditions.

 

Security Features

Most caravan doors incorporate two doors – the main door plus a screen door or security door – into one unit. Depending on the model, the inner door might feature a security screen and flyscreen. This also means you can open the main door and still enjoy fresh air without worrying about bugs flying in.

You want to know that the security door will hold strong against intruders, so look for a security door with exceptional strength. For example, the Dometic CARAD door can withstand 180 J of impact, as tested by an independent company in Germany.

 

Security Screens and Mesh Options

There are different types of security screens available:

• Standard flyscreens – Keep insects out but provide minimal security.

• Metal mesh screens – A stronger alternative that prevents insects from entering while adding a barrier against forced entry.

• Stainless steel security mesh – Heavy-duty mesh that offers superior security while allowing airflow. Often used in high-end caravan entrance doors.

• Diamond grille security screens – Feature a reinforced frame with a crisscross pattern, offering increased durability against impacts.

 

 

The Aussie Traveller range of doors are a great option with varying sizes and shapes to suit caravans, motorhomes and campers. 

For added security, look for a door with a multi-point locking system. Some models of Milenco and Dometic caravan doors offer a four-point locking system.

 

Multi-Point Locking Systems (3-Point vs. 4-Point)

Unlike standard single-lock systems, multi-point locking systems secure the door at multiple points along the frame, making it significantly harder to force open.

• 3-point locking system – Locks the door at the top, middle, and bottom for balanced security.

• 4-point locking system – Offers an additional locking point, providing even greater resistance to prying or forced entry.

 

Impact Resistance Ratings

Impact resistance is a key factor in caravan door replacement, particularly for those who travel to remote areas or leave their caravan unattended.

• 180J impact resistance is a common security standard, meaning the door can withstand 180 joules of force before failing.

• Some RV doors feature reinforced cores, steel frames, or shock-absorbing materials to further improve durability.

 

Materials and Construction

The durability, security, and energy efficiency of a caravan door depend largely on its materials and construction. Whether you're looking for a caravan door replacement or upgrading to a more secure and insulated RV door, understanding the different materials and build quality will help you make the right choice.

 

Frame Materials: Aluminum vs. Synthetic

The frame of a caravan entrance door plays a crucial role in its strength and longevity. Two common materials used for frames are:

• Aluminum Frames – Lightweight, strong, and resistant to rust, making them an excellent choice for durability and security. Powder-coated aluminum frames provide extra protection against corrosion and UV damage.

• Synthetic (Composite) Frames – Often made from fiberglass or reinforced plastic, these frames are lightweight, weather-resistant, and provide excellent insulation. They are less prone to dents and corrosion compared to metal frames but may not be as strong as aluminum options.

 

Door Panel Construction

The main body of the caravan security door consists of layers designed for strength, insulation, and weather resistance. Common panel types include:

• Single-layer panels – Basic doors made from a single sheet of aluminum, plastic, or fiberglass. These are lightweight but may lack insulation.

• Double-layer (sandwich) panels – Feature an inner and outer shell with a core material (such as foam or honeycomb structure) for better insulation and durability.

• Reinforced panels – Found in security doors, these include metal reinforcements or impact-resistant layers to prevent forced entry.

 

Weather Sealing Technologies

Proper weatherproofing is essential for keeping out wind, rain, dust, and insects. High-quality RV doors use advanced sealing technologies, such as:

• Rubber compression seals – Form a tight seal when the door is closed, preventing water and air leaks.

• Brush seals – Used on screen doors to block dust and insects while allowing airflow.

• Overlapping door lips – Provide extra protection against water ingress in heavy rain conditions.

 

Insulation Properties

Insulation is a key factor for maintaining temperature control inside the caravan. Well-insulated caravan doors help retain warmth in winter and keep the interior cool in summer. Insulation materials used in caravan doors include:

• Foam-core insulation – Lightweight and effective in reducing heat transfer.

• Polyurethane-filled panels – Provide superior thermal insulation and soundproofing.

• Double-glazed windows – If the door includes a window, double-glazing helps prevent heat loss and condensation buildup.

 

UV and Corrosion Resistance

Exposure to the sun and harsh weather conditions can degrade a caravan entrance door over time. Look for these features to ensure long-lasting performance:

• UV-resistant coatings – Prevents fading, cracking, or warping from prolonged sun exposure.

• Powder-coated finishes – Found in aluminum frames, this coating protects against rust and corrosion.

• Marine-grade materials – Ideal for coastal or humid environments, ensuring resistance to salt and moisture damage.

By choosing a caravan door with the right materials and construction, you can enhance your caravan’s security, comfort, and longevity.

 

Additional Features Worth Considering

Beyond the basic functionality of a caravan entrance door, additional features can enhance comfort, convenience, and security. 

 

Windows: Glass vs. Acrylic, Tinted Options

A window in your caravan door can provide natural light and ventilation, but the type of material used can impact durability and insulation.

• Glass windows – Offer better clarity, durability, and scratch resistance. Double-glazed options provide superior insulation and noise reduction.

• Acrylic windows – Lightweight and shatter-resistant, making them ideal for mobile applications. However, they can be more prone to scratches.

• Tinted windows – Help reduce glare and heat buildup while offering additional privacy. Some models include UV-blocking technology to prevent interior fading.

 

Integrated Blinds for Privacy

Built-in blinds provide an easy way to control light and maintain privacy without the need for external curtains.

• Roller blinds – Compact and easy to adjust, often built into the window frame.

• Venetian-style blinds – Allow precise control over light levels but may require more maintenance.

• Blackout blinds – Ideal for ensuring complete privacy and blocking out light for a better night’s sleep.

 

Ventilation Systems

Proper ventilation is essential to prevent condensation and maintain airflow inside your caravan. Some caravan doors include integrated ventilation features such as:

• Vented panels – Small, built-in airflow vents at the bottom or top of the door help with air circulation.

• Mesh-covered vents – Allow airflow while keeping insects out, ideal for warmer climates.

• Adjustable ventilation slots – Provide the flexibility to open or close vents as needed.

 

Screen Door Options

A caravan security door often includes a secondary screen door to improve ventilation while keeping insects and debris out.

• Basic flyscreen doors – Standard mesh screens that provide insect protection but minimal security.

• Heavy-duty security screens – Made from reinforced metal mesh to offer both ventilation and extra protection against break-ins.

• Magnetic or sliding screens – Allow for easy one-handed operation, making them a convenient option for frequent use.

 

Door Handle Types

The type of handle on your RV door affects both security and ease of use.

• Standard pull handles – Simple and functional but may not provide additional locking features.

• Lever handles – More ergonomic and easier to operate, especially for those with limited hand strength.

• Push-button or keyless entry – Provides convenience and enhanced security, particularly for modern caravans.

• Reinforced locking handles – Often found on caravan security doors, these combine ease of use with added protection against tampering.

By considering these additional features, you can customise your caravan door to better suit your travel needs, improving comfort, security, and convenience.

 

Top Caravan Door Brands In Australia 

Aussie Traveller DC

Australian-based company Aussie Traveller offers a range of high-quality caravan entrance doors that are ready to ship, making them a convenient choice for caravan owners needing a caravan door replacement.

Key features of the Aussie Traveller DC range include:

• A large tinted acrylic window that allows natural light while reducing glare and UV exposure.

• A modern outer door designed for durability and style.

• A separate screen door that provides ventilation while keeping insects out.

• A triple compression lock system for enhanced security and a tight weatherproof seal.

• Available in left-hand and right-hand hinge configurations to suit different caravan layouts.

• Options for square or radius tops, offering compatibility with a variety of caravan designs.

• Black or white finish choices to match exterior aesthetics.

• A wide range of sizes to accommodate custom-fit requirements.

Aussie Traveller’s doors are known for their combination of security, modern design, and ease of installation, making them a popular choice among Australian caravan owners.

 

Milenco Columbia

Milenco Columbia caravan doors are designed with safety in mind while maintaining a sleek and stylish appearance. These doors offer both security and functionality, making them a reliable RV door option.

Key features of the Milenco Columbia range include:

• Four-point locking system for superior protection against forced entry.

• Highly resistant safety mesh integrated into the door, offering ventilation without compromising security.

• Built-in vent to promote air circulation, helping reduce condensation inside the caravan.

• Multiple size options to ensure a proper fit.

• Left-hand and right-hand hinge options, allowing flexibility in installation.

• Black and white colour combinations to match different caravan designs.

The Milenco Columbia range is particularly appealing to those prioritising security, thanks to its reinforced safety mesh and multi-point locking system.

 

Dometic CaraD

Dometic is a well-known name in the caravan industry, and their CaraD range of doors offers a premium and highly secure solution for caravans, motorhomes, and buses.

Key features of Dometic CaraD doors include:

• Sandwich panel construction, providing insulation and durability.

• High-security safety mesh screen, offering ventilation while preventing unauthorised access.

• Integrated blind system, allowing privacy control without additional window coverings.

• Four-point locking system, delivering excellent security.

• ADR approval for motorhomes and buses, meaning these doors meet Australian safety standards for passenger-carrying vehicles.

• Internal locking mechanism for transit safety, ensuring the door remains secured while the vehicle is in motion—an important feature for families traveling with children.

The Dometic CaraD range is a top-tier option for those looking for high-quality materials, security features, and compliance with Australian road safety standards.

 

Comparative Analysis of Top Brands

 

Each brand has its strengths:

• Aussie Traveller DC is an affordable, ready-to-ship solution with modern styling and good security.

• Milenco Columbia focuses on high security and ventilation, ideal for caravan owners who prioritise protection.

• Dometic CaraD is a premium choice with advanced safety and compliance features, making it well-suited for motorhomes and passenger-carrying vehicles.

Choosing the right caravan entrance door depends on your budget, security needs, and whether compliance with specific vehicle regulations is required.

 

Maintenance and Care

Proper maintenance of your caravan doors ensures longevity, smooth operation, and continued protection against the elements. Regular upkeep can prevent issues such as sticking hinges, water leaks, and lock malfunctions. Below are some essential care tips to keep your caravan entrance door in top condition.

 

Cleaning Recommendations

Regular cleaning prevents dirt buildup, maintains the door’s appearance, and protects its materials from deterioration.

• Door Panels – Use a mild detergent with warm water and a soft cloth or sponge. Avoid harsh chemicals that may damage acrylic windows or powder-coated finishes.

• Windows – If your RV door has an acrylic window, use a non-abrasive cleaner specifically designed for plastic surfaces to prevent scratching. For glass windows, a standard glass cleaner will work.

• Screen Doors and Mesh – Dust and debris can accumulate in the mesh, reducing airflow. Clean with a soft brush and soapy water, then rinse thoroughly.

• Weather Seals – Wipe down rubber seals with a damp cloth and apply a silicone-based rubber conditioner to prevent cracking or hardening.

 

Lubricating Hinges and Locks

To keep your caravan door functioning smoothly, lubricate its moving parts periodically:

• Hinges – Apply a silicone-based lubricant or dry graphite lubricant to prevent squeaking and ensure easy opening and closing. Avoid oil-based lubricants, which attract dirt and dust.

• Locks and Latches – Use a graphite powder or lock lubricant to keep mechanisms functioning properly. Avoid WD-40, as it can cause buildup over time.

• Door Handles – If they become stiff or difficult to operate, a light application of lubricant on internal components can help restore smooth movement.

 

Replacing Seals and Weather Stripping

Over time, the rubber seals around your caravan door may degrade, leading to drafts, water leaks, or dust ingress. Inspect them regularly and replace them when signs of wear appear, such as cracking, shrinkage, or loss of flexibility.

• Measuring the Seal – Before replacing, measure the thickness and width of the existing seal to ensure a correct fit.

• Installing New Seals – Remove the old seal carefully, clean the surface, and apply the new seal using adhesive or pressure-fit methods, depending on the design.

• Testing the Seal – Close the door and check for gaps or leaks, particularly around the edges and bottom.

 

Caravan Door FAQs

Can I switch my caravan door from left-hand to right-hand opening?

No, most caravan doors are designed specifically for either left-hand or right-hand hinges and cannot be easily reversed. When purchasing a new door, ensure you select the correct hinge side for your caravan layout.

What materials are caravan doors made from?

Most RV doors are constructed using a combination of aluminium, composite panels, and synthetic materials for durability and weather resistance. Many also include reinforced safety mesh for added security.

Are caravan doors weatherproof?

Yes, high-quality caravan entrance doors feature weather sealing technologies, including rubber gaskets and compression seals, to prevent water ingress, dust, and drafts. Regular maintenance of seals is essential for optimal protection.

Can I install a window in my caravan door?

Many caravan doors come with pre-installed windows, but if yours does not, you may be able to install one separately. Options include glass or acrylic, with tinted and double-glazed variations available for insulation and privacy.

How do I improve ventilation in my caravan door?

To improve airflow, consider doors with built-in vents or a separate screen door. Some models also include adjustable venting panels that allow for controlled air circulation while maintaining security.

 

Choosing the right caravan door is essential for ensuring security, weather protection, and convenience while traveling. Whether you’re selecting a caravan entrance door, upgrading to a caravan security door, or looking for a caravan door replacement, understanding the different materials, configurations, and security features will help you make an informed decision.

From lightweight aluminium-framed doors to reinforced security doors with multi-point locking systems, there are plenty of options to suit your needs. Careful consideration of size, weight, insulation, and ventilation ensures your door enhances both safety and comfort. Additionally, proper maintenance—such as cleaning, lubricating hinges, and replacing weather seals—will help extend the lifespan of your RV door.

By exploring top brands like Dometic, Aussie Traveller, or Milenco Columbia, you can find a high-quality door that fits your caravan perfectly. Whether you prioritise security, ease of access, or durability, investing in the right caravan door will enhance your travel experience for years to come.

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DISCLAIMER* Please note, this advice is general in nature and we strongly recommend consulting the product manual and where relevant, a professional installer.

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